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A chambered tele-ish sort of thing


Freeman Keller

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I've been thinking about finish all thru this thing. And sorry guys, its not going to be bubble gum red or electric teal blue. I'm a conservative old fart and I like conservative guitars. Instead I've taken some scrap and put different (conservative) stains and filler products on them to see how they look. Like they always say, practice finishing on scrap.

 

 

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The more I wipe the top with alcohol the more I like the natural color of this wood. Unlike lots of flamed maple, this has a warm butterscotch color with lots of brown and red naturally - I don't think it needs any stain to bring out the figure. I'm going to give this a good 3A's and I don't want to muck that up with my amateur attempts to "improve" it.

 

Also, of course, maple normally doesn't need pore filling like mahogany but from my samples above the epoxy filler seems to be the best at popping the grain. One big problem is that the head veneer is a very light, almost white, maple - it has a tiny bit of flame but its an entirely different color from the top. Somehow I want to get the head to look good with the top and my attempts with the scraps weren't cutting it. I figured what the heck, I'd give it a little stain, if it looked totally FUBAR I could always put a rosewood veneer over the maple and match that to the fretboard.

 

So, armed with all of that, lets see what happens. First step is to pore fill the mahogany back and neck. Mix the Zpoxy, then spread it on with a piece of plastic working it into the grain.

 

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Sand that completely back to the wood (the Zpoxy showed a few sanding scratches that needed to be taken out), then a second coat of Zpoxy diluted maybe 2:1 with DA

 

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Let that kick off and sand back leaving a tiny bit of the epoxy on the surface.

 

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The top gets a thinned coat of Zpoxy, then I mixed one drop of red dye, one of amber and two of brown in some DA. I mixed that with some Zpoxy and wiped that on the head plate. Then I went back to both the top and head and worked the stain around the edge, just slightly darkening it - what I guess is called an "edge burst".

 

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Closer shot of the head and top - I think that is a good enough match and trying to do any more will just mess it up

 

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One more shot, the head is laying on a piece of the maple veneer so you can see the color change.

 

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Started shooting the lacquer yesterday. Here are the tools

 

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And here it is after two coats of vinyl sealer.

 

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The next couple of weeks will be like watching paint dry (literally) so I probably won't post anything. Need to get 15 or 20 coats on, let it cure for a couple of weeks. When that is done and I start buffing and the final build out I'll bump up the thread.

 

Thanks for looking and thanks for all the nice comments

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Progress report. Nine coats on the back, seven on the top. I'm shooting outside and hoping the weather will hold. My goal is to have all the lacquer on by Thanksgiving

 

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Here it is back on the work bench - different lighting

 

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While I patiently wait for the finish to cure I though I would go ahead and do the frets. I've got several leveling beams - most of them have 120 on one side and 300 or 400 on the other. Started by filing the ends back to the edge of the f/b at 50 or 60 degrees. Then marked the crowns and leveled them

 

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Recrowned as required

 

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Knocked the edges off the ends. The little metal thing is a draft persons eraser shield - in another life I was an engineer

 

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Polished up thru the grits starting at 400 and going to 2000. The little white thing is an ordinary eraser - its a good way to hold the paper. I also wrap it over the edge of a crowning file and use it just like the file - you can see the marks on the fine paper.

 

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I'll come back to it during the setup phase but this is OK for now

 

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OK, I have two weeks on the finish cure and its raining out so its time to buff it out, Here is a close up of the top finish, you can see that its kind of shiny but also kind of rough. Some dust, a couple of little sags - not a bad paint job for a novice. A little dimple right at at the edge. I figured it was good enough to start sanding at 800 and go up to 1500.

 

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Here is the top after wet sanding

 

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Buffed with Meguiers number 2 and 3, mostly using my crappy pedestal buffer but doing the edges and horn with a foam pad in a drill motor

 

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Here's the top and head after buffing

 

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and the back

 

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Time to start building this puppy up

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Thanks for the nice comments. Today I soldered down the remaining wires and screwed the shiny bits on it. Made a nut

 

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I know, you've seen all that before. Sorry, it has to be done each time..

 

 

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Since I can only put five pictures in a post, here is the nut mostly made

 

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Its still a little on the high side but its much easier to take it down than up.

 

Did the rest of the initial setup - tension pulled about 5 thousands of relief, I backed that off a hair. First fret is 18 to 20 thou, 12th is 60 to 80. Intonation is pretty close so I'll play it this way and tweak it in few days.

 

Took it in the house and introduced it to Lester

 

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I'll do some better pictures in a day or two, right now I just want to play with my new toy.

 

 

 

 

 

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