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Les paul Junior: a new build


Bowen

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I started out today with a trip to the wood store. I was hoping to find some 13" wide mahogany for the body but no luck. It will have to be a 2pc body.

 

Body wood before squaring, just off of the radial arm saw

lpjr1.jpg

 

Squaring it up, about to cut the edge that will be the center glue joint. Mahogany is pretty soft so with a good blade and a saw that is set up well no more attention is needed after the cut.

lpjr2.jpg

 

ALWAYS check for square after the cut. Never trust the saw to maintain accuracy.

lpjr3.jpg

 

Gluing the body blank

lpjr4.jpg

 

Lather, rinse, repeat. This is the neck blank

lpjr6.jpg

 

After quite a few hours, un-clamp the body, scrub the dried glue off of it, and throw on some water to see the color.

lpjr7.jpg

 

That's all for today. Next task is making some templates.

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Here is an update:

 

I was going though my pile of scrap wood and guitar parts and got distracted. All maple cheap-V using junk parts and scrap wood. I just need to find or fabricate a bridge before continuing. This guitar will be a present to a friend who harasses me about not making pointy guitars.

vee1.jpg

 

LP Junior body is bandsawed, sanded to 400, and a scuff coat of tru-oil has been applied:

lpjr8.jpg

 

The parts have been delivered from LMI and GFS. This is my favorite truss rod. It is single acting, very strong, and uses a narrow slot in the neck.

I think that I will change the tuner buttons to ebony.

(not shown: abalone dots, SS fretwire, pots and ebony knobs)

lpjr9.jpg

 

Now that I have the bridge I can calculate the neck angle. The neck is next.

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So today I got started by making a neck and headstock template. The headstock template is printed 1:1 from autocad and glued to 1/2" MDF. I do not plan to bring the center of the headstock end into the little point. It is too much of a pain in the ass sanding and finishing areas like that.

lpjr10.jpg

 

The neck is laid out using the new templates.

lpjr11.jpg

 

The neck blank is 2pc, here is a shot of the end grain

lpjr12.jpg

 

Truss rod slot is cut and fitted for the truss rod. I like a nice snug fit.

The headstock and neck have been profiled with the bandsaw.

lpjr13.jpg

 

The headstock is shaped and the neck is roughed out on the bandsaw then finished using a router table and the templates I made this morning.

lpjr14.jpg

 

About to glue the fingerboard. This is where I made my first mistake on this build. The temperature was ~92 and humidity ~25%. I stopped to take a picture and by the time I had the fingerboard on the glue had skinned up and was not sqeezing out. I pulled them apart and cleaned everything up to do it again. Oh, there are a couple tiny brad points in the neck to hold the fingerboard still while applying pressure with the clamps. That make this much easier.

lpjr15.jpg

 

Clamps! I need more of them. I think that there is a garden gnome that comes and eats my C-clamps at night.

lpjr16.jpg

 

After the glue had set up for a couple of hours I pulled the neck out of the clamps and ran a router down the edges to see how the glue joint cane out. It is pretty good, though there is one spot at the 20th fret where there is a slight gap. Damn.

lpjr17.jpg

 

 

Tomorrow: Neck to body joint.

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great stuff so far. You might want to look into getting an allparts dealership, 50% off of all of their stuff is great, all you gotta do is give em a business license fax.

 

If I do more building I'll have to look in to that. Are there minimum orders?

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Thanks for the compliments!

 

I am really happy with the tru-oil so far. (2 coats) I had never given it a real try before.

I'll be leaving the grain unfilled on the finished guitar.

 

Here is a little wood porn, these pics were taken with the flash on so the colors are not entirely balanced.

 

 

lpjr18.jpg

 

lpjr19.jpg

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