
Originally Posted by
Coaster
i do have the rear doors torn apart, and while i am in there i am going to try and fix the locking mechanism which is sticky.
Speaking of which, I don't know if I mentioned this before, but: Treat your outside door handles with a lot of respect, especially the outside driver and passenger door handles. Those handles seem to be a weak point... every Astro I've bought had busted ones, and they're a major PITA to change, and the OEM replacement handles are real money, and the aftermarket replacements all seem to be "not quite right". I keep my latches, handle mechanisms, and door hinges well lubed. You can gain access to lube the guts of the driver and passenger outside door handle mechanisms fairly effectively by removing the rubber plug just below the latch mechanism.
Also, I'll suggest to keep the hood latch well lubed, and if the hood latch cable is starting to get in the least bit doggy, replace that cable before it breaks... because opening the hood gets real difficult to do if that cable breaks.
Also... a couple ideas for speakers:
1) There is a couple cubic feet of somewhat unused space under the seats... might work to build a sub enclosure in there (could make for a fairly effective butt-kicker). One of my previous Astros had a factory compartment (drawer I think) under the passenger's seat.
2) If you're considering putting a bulkhead in behind the seats... it seems like integrating a couple of 6 x 9 speakers into the top of the bulkhead could work well.
Oh... and looking at your pictures reminds me: If you haven't already figured this out: The back doors are equipped with a metal rod that regulates to doors to opening to a maximum of a little more than 90 degrees. Generally those two rods are held onto a pin with a piece of spring steel... the rods can be easily removed from their pins, which will allow the back doors to swing open a full 180 degrees... which is real handy for two to load gear into the back of the van... note to replace the rods back on their pins before shutting the doors, otherwise the rods will be shoved into the doors a ways (but can still be retrieved with a leatherman).