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Originally Posted by Dirty South Al
Originally Posted by GreatDane
So, it seem like I’ve spent the last three summers “getting ready to get ready”, but it seems to be time well spent.
This summer I’ve focused on building up tools and inventory and getting organized.
Since I haven’t seen too much on the topic and I think I have a little different approach, I thought I’d share how I’ve built my workbenches and storage shelves.
I’m a one-man show and I HATE moving heavy stuff around, so I decided everything heavy or awkward in the shop will be on wheels.
I’m not 100% there yet, but I’m getting close.
For my benches and shelves I start with ½” or thicker ply cut into 2’ x 4’ pieces.
Next, I notch the corners of the lower shelves out like this:
I then frame the shelves out with 1” x 3” pine for rigidity:
…and add a center stringer for shelves that will carry very heavy loads:
Then I lay the shelves out on 2” x 4” support rails:
…make sure they’re square and tack them up with 2” finishing brads:
After that I glue and nail 2” x 4” shim blocks to the support legs and screw the 1” x 3” frames to the blocks.
Next I add locking casters to the base:
…stand ‘em up and paint ‘em black:
Today I got back to guitar work. I have quite a few guitars I’d like to finish in 2011, and this will be the beginning of the push to get that done.
I had a few necks to reshape…I don’t want to infringe on anyone’s Trademarks.
My templates are already made, so I trace the outline in pencil on the back of the stock necks and head to the scroll saw:
Cut as close to the line as possible to minimize the potential for tear-out at the router:
The less mess you make, the less you need to clean up, so I use a shop-vac and auto switch to suck the dust away from all cutting and sanding tools:
A Skil Xbench insert adapted to my sanding station:
I had a few necks to reshape…I don’t want to infringe on anyone’s Trademarks.
My templates are already made, so I trace the outline in pencil on the back of the stock necks and head to the scroll saw:
Cut as close to the line as possible to minimize the potential for tear-out at the router:
The less mess you make, the less you need to clean up, so I use a shop-vac and auto switch to suck the dust away from all cutting and sanding tools:
A Skil Xbench insert adapted to my sanding station:
Finished with the rough cut, so on to the router with a ½” template bit. By the way, I’ve never seen anyone use a dowel instead of double sided tape for templates, so I’m pretty pleased with that little trick:
Finished with that, and over to the spindle sander to smooth things out and fix up the back contours:
After final hand work at the sanding station:
Setting up to mount the bridge:
The first two ChromaSonic basses mocked up:
Finished with that, and over to the spindle sander to smooth things out and fix up the back contours:
After final hand work at the sanding station:
Setting up to mount the bridge:
The first two ChromaSonic basses mocked up:
Originally Posted by Dirty South Al
I dig the design. I started humming, "Meet George Jetson.His Boy Elroy."
very cool design!
very cool design!
Up until now I have considered myself to be a “finisher” exclusively.
I have only done a little bit of woodworking, soldering and setup, and I consider my skills in each of these areas to be “workmanlike”…not bad, respectable in fact, but not great.
My goal over the next 12 months is to gain proficiency in these areas.
It’s not rocket science by any means, but it requires a great deal of attention and SKILL to be able to get things done QUICKLY.
Since I don’t have a great attention span, I need to be both good AND quick to enjoy this kind of work.
Today I’m building templates to build my first body from scratch.
The donor bass is a short scale Yammy with a whammy…a fun little project.
Step one is to get my new (to me) bandsaw set up.
I got the new poly-u tires and 1/8” blade installed, and I’m ready to go:
Next, I trace the outline of the donor body on to some ¾” MDF:
Cut it out on the bandsaw:
…and sand it smooth on the spindle sander:
Next I need to measure out the pickup, neck and whammy cavity:
...transfer the measurements onto an MDF blank and use a straightedge to project the outside edges of the neck out through the body:
…and locate the bits and pieces appropriately relative to the centerline and neck lines:
Then I cut it all out on the jigsaw:
Everything fits perfectly:
...transfer the measurements onto an MDF blank and use a straightedge to project the outside edges of the neck out through the body:
…and locate the bits and pieces appropriately relative to the centerline and neck lines:
Then I cut it all out on the jigsaw:
Everything fits perfectly:
OK, time to make a body from the templates. First, I’ll cut off a hunk of sapele:
Then trace the outline of the template on to the blank:
Cut it out on the bandsaw, close to the line, nice and clean:
Next, I attach the template to the blank and head over to the router table. I use ¾” flush trim bit with a 2” cutting edge. This is the scary part…that bit can do some damage very quickly:
Then trace the outline of the template on to the blank:
Cut it out on the bandsaw, close to the line, nice and clean:
Next, I attach the template to the blank and head over to the router table. I use ¾” flush trim bit with a 2” cutting edge. This is the scary part…that bit can do some damage very quickly:
Over to the sander to smooth out the edges and back to the router table to round off the back edge:
Next, I get ready to rout out the neck, pickup and tremolo cavities. I mark out the location and then hog out the bulk of the wood with a forstner bit:
Set the depth, and go to it:
I forgot to snap pics cleaning up the pockets with the router, so here it is mocked up…everything fits:
Next, I get ready to rout out the neck, pickup and tremolo cavities. I mark out the location and then hog out the bulk of the wood with a forstner bit:
Set the depth, and go to it:
I forgot to snap pics cleaning up the pockets with the router, so here it is mocked up…everything fits:
OK...moar it is!
I've felt like I needed an offset body to satisfy the Jazz/Jazzmaster crowd, and I'm also in love with the non-reverse Firebird and the idea of a reverse RD Artist.
This shape has been knocking around in my head for over a year, I'm VERY pleased with how it came out.
This design picks up elements from LOTS of different influences, but isn't close enough to any one to be remotely confusing in the eyes of a consumer, especially when you see the headstock.
The hook on the horn may get a small radius to make adding binding a bit easier, but we'll see.
What do you think?
I've felt like I needed an offset body to satisfy the Jazz/Jazzmaster crowd, and I'm also in love with the non-reverse Firebird and the idea of a reverse RD Artist.
This shape has been knocking around in my head for over a year, I'm VERY pleased with how it came out.
This design picks up elements from LOTS of different influences, but isn't close enough to any one to be remotely confusing in the eyes of a consumer, especially when you see the headstock.
The hook on the horn may get a small radius to make adding binding a bit easier, but we'll see.
What do you think?
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